Sustainability

Table of contents
●General sustainability statement
●Information about production ○Social media product promo
●Information about printing tech and materials
○Information about direct-to-garment printing
○Information about embroidery
●Eco-friendly product materials
●Statement about production times
●Product packaging*

Sustainability is important to Brain Foo Designs. We’re getting greener every step of the way, while still providing you with the quality fun products you love. Around 85% of all textiles produced by the fashion industry end up in landfills, making it a major contributor to environmental damage. What’s more, one in every five items produced by the fashion industry reaches landfills without being worn even once. How disturbing is that? Big brands pre-order massive lots of product and then - if they don't sell destroy them and send them straight to landfill.


Information about production


Each product you see in our catalog is made on-demand—once you place an order, we produce it specifically for you. This allows us to avoid overproduction and textile waste, and we’re continuously working toward greener production.

Information about printing tech and materials

Our supplier uses Kornit printers that generate almost zero wastewater and use less energy than standard industry printers, which lowers our carbon footprint.

For our clothing items we offer a variety of preferable products: 100% organic cotton, recycled poly - organic cotton blends, 100% recycled polyester, 

Shipping

Apparel

Apparel products are generally packaged in post-consumer recycled (PCR) polymer mailers. If there’s more than one product, after putting each item in its own separate transparent polymer bag, we then place them all together in a PCR polymer mailer. 

PCR plastics are made from items people recycle every day, like plastic bags and bottles. Most of our PCR plastics are made from shopping bags and wrapping films.

The amount of PCR in the packaging differs for each fulfillment location, but it’s at least 50% for the outside (white or grey) poly mailer bags and at least 30% for the inside (clear) bags used in multi-item shipments.

As of May 2022, Printful (our printing product supplier) starting to gradually switch to 90%–100% PCR plastic packaging for apparel products in our in-house facilities all over North America. Learn more about the new improved packaging over here.

Hats

Structured and unstructured hats are packaged in corrugated cardboard boxes. Beanies are packed in post-consumer recycled (PCR) polymer mailers just like other apparel items.

Accessories

In our in-house facilities, we use kraft mailers to pack phone cases. Our partners in Japan use a mix of plastic bags and padded paper envelopes to package phone cases. 

Sublimated products like socks are packaged in polymer mailers.

Home & living

Most sublimated items go in post-consumer recycled (PCR) polymer mailers. Mugs, water bottles, tumblers, and candles are packaged in cardboard boxes. To pack stickers, we use kraft envelopes or resealable plastic bags with stay-flat inserts, depending on the location. Similarly, we use kraft envelopes to package greeting cards and postcards.

Wall art

Canvases and framed posters also come in cardboard boxes ranging in dimensions from 12 × 18 × 2 to 28 × 38 × 6 in.

Framed posters are first wrapped in tissue paper to protect them from scratches and then wrapped in a layer of adhesive bubble wrap or a foam pouch. 

Posters are shipped in triangular kraft boxes to ensure safe delivery and avoid using plastic caps. In several locations, we use stay-flat envelopes for posters in size 8 × 10 in. Orders fulfilled in Australia are packaged in cylinder cardboard tubes.